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Dynamelt™ S Series - Adhesive Supply Unit
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The Dynamelt S Series hot melt adhesive supply unit (ASU) is a computer-controlled hot-melt supply unit designed on metric standards. It's "all-icon" control panel, with choice of display languages, is internationally operator friendly. Available for 120v, 240v, or 380v service.
The Dynamelt S features ITW Dynatec's patented no-char Melt-On-Demand™ system.
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Overview
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The Dynamelt™ system provides accurate, proportionate temperature control for the hopper, hoses and applicators. Sequential heating delays may be programmed for turn-on of the hoses and leads. A "standby" temperature may be programmed so that the temperature zones can be maintained at a lower temperature when the hot melt adhesive supply unit is not in active use, enabling rapid return to normal operation.
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Available in four hopper sizes, each with ITW Dynatec's no-char Melt-On-Demand system and a choice of piston or gear pump, the Dynamelt™ S Series ASU uses a microprocessor temperature control to closely control the temperature of hot-melt adhesive for up to six hoses and six heads. Temperature setpoints are operator-selected for up to 14 zones and the system automatically provides warnings and alarms for operator errors and system malfunctions.
Melt-On-Demand Hopper Grid extends adhesive life and performance, and has a 7 year Melt-On-Demand hopper warranty.
Self-diagnostic DynaControl™ P.I.D. Digital Temperature Controller with platinum sensor accuracy.
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Technical Specifications
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*Melt and Pump Rates dependant on adhesive type.
| System | S05 | S10 | S22 | S45 |
| Hopper Capacity |
5kg (10lbs) |
10kg (22lbs) |
22kg (48lbs) |
45kg (100lbs) |
| Operating Temperature |
10 to 218°C (50 to 425°F) |
10 to 218°C (50 to 425°F) |
10 to 218°C (50 to 425°F) |
10 to 218°C (50 to 425°F) |
| Melt Rate (per hour)* |
10 kg/hr (23 lb/hr) |
10 kg/hr (23 lb/hr) |
23 kg/hr (50 lb/hr) |
23 kg/hr (50 lb/hr) |
| Melt Rate (per hour)* w/ Optional Grid |
N/A |
19 kg/hr (42 lb/hr) |
41 kg/hr (90 lb/hr) |
41 kg/hr (90 lb/hr) |
| Pump Rate per minute* (Piston / 4.5cc Gear) |
.91kg (2lb) / .38kg (.83lb) |
.91kg (2lb) / .38kg (.83lb) |
.91kg (2lb) / .38kg (.83lb) |
.91kg (2lb) / .38kg (.83lb) |
| Piston Pump Compression Ratios |
12:1 |
12:1 |
12:1 |
12:1 |
| Gear Pumps Standard |
1.5, 3.2, or 4.5cc/rev |
1.5, 3.2, or 4.5cc/rev |
1.5, 3.2, or 4.5cc/rev |
1.5, 3.2, or 4.5cc/rev |
| Hose Output Zones |
2, 4, or 6 |
2, 4, or 6 |
2, 4, or 6 |
2, 4, or 6 |
| Max Working Hydraulic Pressure |
68bar (1,000psi) - Piston Pump |
68bar (1,000psi) - Piston Pump |
68bar (1,000psi) - Piston Pump |
68bar (1,000psi) - Piston Pump |
| Temperature Control Stability |
± 1°C (1°F) |
± 1°C (1°F) |
± 1°C (1°F) |
± 1°C (1°F) |
| Electrical Service Standard |
240 VAC 1Phase 50/60 Hz |
240 VAC 1Phase 50/60 Hz |
240 VAC 1Phase 50/60 Hz |
240 VAC 1Phase 50/60 Hz |
| Electrical Service Standard |
380 VAC 3Phase Y 50/60 Hz |
380 VAC 3Phase Y 50/60 Hz |
380 VAC 3Phase Y 50/60 Hz |
380 VAC 3Phase Y 50/60 Hz |
| Working Viscosity |
500 - 50,000cps |
500 - 50,000cps |
500 - 50,000cps |
500 - 50,000cps |
†Dimensions include the 400-480VAC transformer option
| Dimensions | S05 | S10 | S22 | S45 |
| Height (H) |
42 cm (16.5 in) 54.6 cm (21. in)† |
61 cm (24 in) 73.6 cm (29 in)† |
61 cm (24 in) 73.6 cm (29 in)† |
102 cm (40 in) 114.3 cm (45 in)† |
| Depth (D) |
74.5 cm (29.3 in) 83.2 cm (32.7 in)† |
74.5 cm (29.3 in) 83.2 cm (32.7 in)† |
84 cm (33 in) 83.2 cm (32.7 in)† |
84 cm (33 in) 83.2 cm (32.7 in)† |
| Width (W) |
35.5 cm (14 in) |
35.5cm (14 in) |
35.5cm (14 in) |
35.5cm (14 in) |
| Weight (empty) |
43 kg (94lbs) |
44 kg (97lbs) |
50 kg (110lbs) |
54 kg (118lbs) |
| Optional Accessories |
| Analog or digital pressure gauge |
| Adhesive level indicator |
| Pendant pattern control |
| Seven day scheduler |
| 400-480 VAC transformer |
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The Dynatec Difference
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Melt-on-Demand Hopper
Most suppliers will agree that adhesive degradation is the number one cause of downtime on hot melt equipment. To address this problem, ITW Dynatec has patented a "Melt-on-Demand" system. ITW Dynatec's vertical, unheated hoppers only melt the amount of adhesive required by the applicaton. Most of the hot melt ahdesive in the hopper remains at a much lower tempearture, perhaps even solid state. The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.
- Less Energy Consumption - The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper. No need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
- Operator Safety - The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator's potential for burns. Also, adhesive splash-back when filling the hopper is reduced.
- Faster System-Ready - The Dynamelt S Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
- Adhesive Degradation is Greatly Reduced - By only melting the required amount of adhesive, the common problem of charring is minimized. When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper. By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char. This does not happen with Melt-On-Demand. The molten glue at the bottom of the hopper is used first. Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
- Reduced Maintenance - With Melt-On-Demand, equipment maintenance will be reduced. Frequency of periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
- Seven-Year Hopper Warranty
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