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Dynamelt™ D Series - Adhesive Supply Unit

 

 

Dynamelt D Series are available in four hopper sizes and with a choice of dual or single gear pumps.  The ASU uses a microprocessor temperature control to closely control the temperature of hot melt adhesive for up to eight hose standard and precision metered outputs.

The Dynamelt D Series features ITW Dynatec's patented no-char, Melt-On-Demand System.

 

 

 Dynamelt™ D Series - Adhesive Supply Unit by ITW Dynatec®

  

Overview

  

  • Up to four drives / four gear pumps permit up to 8 metered outputs.
  • Standard or precision metered outputs are available.
  • User-friendly push icon-driven controls with multi-lingual display.
  • Dynacontrol™ P.I.D digital temperature controller with platinum sensor accuracy.
  • 9 Combinations of hopper sizes and melt rate selections.

 

Technical Specifications

 System

 D25

 D45

D50 D90
 Hopper Capacity

 25kg (55lbs)

 45kg (100lbs)

 50kg (110lbs)

 90kg (200lbs)

 Operating Temperature:

 38 to 218°C (100 to 425°F)

 38 to 218°C (100 to 425°F)

 38 to 218°C (100 to 425°F)

 38 to 218°C (100 to 425°F)

 Melt Rate (per hour)*

 23 kg/hr (50lb/hr)

 23 kg/hr (50lb/hr)

 46 kg/hr (100lb/hr)

 46 kg/hr (100lb/hr)

 Melt Rate (per hour)* - W/Optional Grid

 41 kg/hr (90lb/hr)

 41 kg/hr (90lb/hr)

 82 kg/hr (180 lb/hr)

 82 kg/hr (180 lb/hr)

 Melt Rate (per hour) - 2 Optional Grids

 N/A

 59 kg/hr (130lb/hr)

 N/A

 118 kg/hr (260lb/hr)

 Pump Rate (4.5cc Gear)

 .38kg (.83lb)min

 .38kg (.83lb)min

 .38kg (.83lb)min

 .38kg (.83lb)min

 Gear Pumps Standard

 1.5, 3.2, 4.5 cc/rev

 1.5, 3.2, 4.5 cc/rev

 1.5, 3.2, 4.5 cc/rev

 1.5, 3.2, 4.5 cc/rev

Gear Pumps / Drives 1-2 1-2 1-4 1-4
 Hose Output Zones**

 1-6

 1-6

 1-8

 1-8

 Maximum Working Hydraulic Pressure

 6.8 MPa (1000psi)

 6.8 MPa (1000psi)

 6.8 MPa (1000psi)

 6.8 MPa (1000psi)

 Temperature Control Stability

 ± 1°C

 ± 1°C

 ± 1°C

 ± 1°C

 Electrical Service Standard

 200 to 240 VAC 3Ph D 50/60 Hz

 200 to 240 VAC 3Ph D 50/60 Hz

 200 to 240 VAC 3Ph D 50/60 Hz

 200 to 240 VAC 3Ph D 50/60 Hz

 Electrical Service Standard

 380 to 400 VAC 3Ph U 50/60 Hz

 380 to 400 VAC 3Ph U 50/60 Hz

 380 to 400 VAC 3Ph U 50/60 Hz

 380 to 400 VAC 3Ph U 50/60 Hz

Operator Interface
Icon-based Keypad Icon-based Keypad Keypad w/ LCD Keypad w/LCD

 Maximum Wattage

24,200 W

26,700W

48,400W

 53,400W

 Working Viscosity

 1000 to 50,000 cps

 1000 to 50,000 cps

 1000 to 50,000 cps

 1000 to 50,000 cps

 Working Viscosity (reduced melt-rate)

 50,000 to 100,000 cps

 50,000 to 100,000 cps

 50,000 to 100,000 cps

 50,000 to 100,000 cps

*Melt rates vary with adhesive type.
** Four hose/head zones with four auxillary zones, or six hose/head zones without auxillary zones. D50/90 units have eight hose/head zones with eight auxiliary zones.
 
Dimensions

D25

D45

D50 D90
Height (H)

133 cm (52.4 in)

133 cm (52.4 in)

133 cm (52.4 in)

133 cm (52.4 in)

Depth (D)

97.5 cm (38 in)

97.5 cm (38 in)

97.5 cm (38 in)

97.5 cm (38 in)

Width (W)

 52 cm (20.5 in)

 52 cm (20.5 in)

 104 cm (41 in)

 104 cm (41 in)

Optional Accessories

• High accuracy gear pumps
• Adhesive low level indicator
• Digital RPM readouts
• KBSI signal isolator
• Ethernet communications
• Analog or digital adhesive pressure
   indicator

 

The Dynatec Difference

 
Melt-on-Demand Hopper

 
Most suppliers will agree that adhesive degradation is the number one cause of downtime on hot melt equipment.  To address this problem, ITW Dynatec has patented a "Melt-on-Demand" system.  ITW Dynatec's vertical, unheated hoppers only melt the amount of adhesive required by the applicaton.  Most of the hot melt ahdesive in the hopper remains at a much lower tempearture, perhaps even solid state.
The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.

  • Less Energy Consumption - The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper.  No need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
  • Operator Safety - The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator's potential for burns.  Also, adhesive splash-back when filling the hopper is reduced.
  • Faster System-Ready - The Dynamelt D Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
  • Adhesive Degradation is Greatly Reduced - By only melting the required amount of adhesive, the common problem of charring is minimized.  When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper.  By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char.  This does not happen with Melt-On-Demand.  The molten glue at the bottom of the hopper is used first.  Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
  • Reduced Maintenance - With Melt-On-Demand, equipment maintenance will be reduced.  Frequency of periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
  • Seven-Year Hopper Warranty

 

 

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